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高温接触疲劳试验机

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滨州创元设备机械制造有限公司(现北京创元)

日本

产品规格型号
参考报价:

面议

关注度:

1022

产品介绍

仪器简介:

本試験機は、転がり軸受用材料の耐久試験機で磨き仕上げされた円盤試験片と

この上に乗せた3個の鋼球を回転させ、高温乾式、高温湿式状態にて円盤試験片

に点接触繰返し疲労を与えるものです。

負荷は、1kN ~ 10kN の間を 0.5kN 毎に変更することができます。

また、振動監視装置により試験片にフレーキングが生じた場合は、直ちに機械

の運転を停止させます。試験機の積算回転数は、積算計に計数表示されます。

THE TRF-5 HAS BEEN DEVELOPED TO CONDUCT ROLLING TYPE ABRASION RESISTING LIFE TEST FOR INDUSTRIAL MATERIALS USED IN MANUFACTURING COMPANIES OF BEARING, PUMP, GEAR, CONE, SPECIAL STEEL, ALLOY, CERAMICS, LUBRICATION OIL, GREASE, POWDER METALLIC MATERIALS, ETC.

THREE PIECES OF STEEL BALL ARE LOADED AND ROLLED ON A DISC TYPE TEST SPECIMEN.

THEREFORE, ROLLING FATIGUE BY A POINT CONTACT IS APPLIED TO THE SPECIMEN.

SINCE ADOPTING LIFE OBSERVATION UNIT USING ACCELERATION DETECTOR ATTACHED ON LOADING LEVER, TRF-5 OPERATION IS STOPPED AUTOMATICALLY AND NO. OF ROTATION IS INDICATED ON DIGITAL DISPLAY.

IN ADDITION, AS AN OPTION, HIGH TEMPERATURE ( RT – 200℃) UNIT IS AVAILABLE.

技术参数:

4.MAIN SPECIFICATIONS

(1)LORDING SYSTEM DEAD WEIGHTS

(2)LOADING RANGE 1~10kN(LEVER RATIO 1:30)

(3)LOAD PRECISION WITHIN ±1% OF INDICATED VALUE

(1~10kN: 0.5kN)

(4)SPEED 0~1500rpm±3%(50Hz)

ADJUSTABLE RANGE

(5)OIL CAPACITY IN TEST HOLDER APPROX. 200ml

(6)COAXIALLY AND LEVEL SURFACE OF ROTATION SHAFT

0.005mm UNDER

(7)DIMENSIONS OF STEEL BALL φ3/8 INCH

(8)TEST SPECIMEN φ60×t15mm

(9)BALL HOLDER 3 HOLES

(10)DEAD WEIGHT(1 SET OF MAIN BODY) 0.5kN(3 PCS)

1.5kN(1 PC)

3.0kN(2 PCS)

WEIGHT HOLDER- 1kN

(11)MOTOR CAPACITY 3P×AC200V×0.4kW

(12)STEEL BASE SEPARATE TYPE

(13)DIMENSIONS APPROX.W3600×D 830×H 1300 mm

(14)NET WEIGHT APPROX.1200kg(WITH OUT DEAD WEIGHT)

(15)CONTROL CONSOLE

① COUNTER 6 DIGITS ×100

② PUSH BUTTON ON(GREEN)/OFF(RED)

③ START BUTTON INDICATION RUMP ON

④ CONTROL CONSOLE STEEL CONSOLE

(16)HIGH TEMPERATURE UNIT

① MAX. TEST TEMPERATURE MAX. 200℃

② TEMPERATURE CONTROLLER PID CONTROL

③ TEMPERATURE DISPLAY DIGITAL 3 FIGS.

④ TEMP. STABILITY ±2℃

⑤ TEMPERATURE R.T. ~200℃: 60min

⑥ HEATER 480W(240W×2PCS)

⑦ OVERHEAT INDEPENDENT OF SENSOR

OVERHEAT AND CONTROL

⑧ SAFETY DEVISE OF HEATER STOP

・LIFE OBSERVATION UNIT STOP

・OVERHEAT

・COOLING WATER STOP

・COUNTER UP

・EMERGENCY STOP

(17)LIFE OBSERVATION UNIT

① LIFE OBSERVATION SYSTEM ACCELERATION MONITOR

③ LIFE OBSERVATION MEASURING RANGE 0.03G ~3G

④ FREQUENCY CHARACTERISTICS 5Hz~10kHz

② DISPLAY DIGITAL DISPLAY

⑤ ALARM SETTING ADJUSTABLE BY ACCELERATION MONITOR

⑥ ALARM OUT PUT 0 ~ 99.9SEC 0.1SEC/STEP

ADJUSTABLE

5.STANDARD ACCESSORIES

(1)STANDARD ACCESSORIES

① SPECIMEN HOLDER(HIGH TEMP. TYPE) 5 SET(1SET×5 PCS)

② RING FOR PUTTING BEARING 5 PCS(1SET×5 PCS)

③ BEARING SET JIG 1 SET

④ JIG FOR PUTTING BEARING 1 SET

(2)STANDARD TOOL 1 SET

(3)INSPECTION CERTIFICATE 3 SET

(4)OPERATION MANUAL 3 BOOKS

(5)BALL HOLDER (HOLES) 15 pcs

(6)STEEL BALL 100 pcs

6.PAINTING OF MAIN BODY

MUNCELL 7.5BG6/1.5(MAKER STANDARD COLOR)

7.POWER SUPPLY

3P×AV380×50Hz×30A Power stability: within plus minus 10%

EARTH :CLASS D AND OVER

8.COOLING WATER

10L/min×0.2MPa×30℃ UNDER

IN(SUPPLY)、OUT(DRAIN) : Rc1/2

9.USAGE ENVIRONMENT

① TEMPERATURE 10~35℃

② HUMIDITY 20~80%(WITHOUT DEWS)

③ POWER STABILITY WITHIN ±10%

10.RELEVANT DOCUMENTS

(1) Documentation to be supplied on shipment

・System mechanical layout

・Schematics of wiring, if any

・Operation and periodical maintenance instruction manual

・Parts list of commercial item that is specified model/part number and indicated information which allows to contact distributors

(2) Documentation to be supplied on proper time beforehand of shipment

・Final Foundation drawing such as layout etc.

・Provision of required primary utilities such as piping, power supply etc.

・Installation schedules at customer’s site

・Required personnel who shall be arranged by customer

11.PROGRAM UP TO ACCEPTANCE

Following program is included in the supplier’s quotation

(1) Pre-shipment inspection

Supplier shall conduct trial test with 30 samples and report in order to confirm the performance.

Shipping inspection and trial run for 7 days in the presence of two(2) delegates of customer.In advance of this inspection, customer shall provide suitable pieces of specimen to supplier for preparation.

(2) Shipment

Shipment shall be conducted in adequately insulated against resonable amount of sea breeze and salt water.

In order to be free from custom tax, supplier shall assist the user/consignee by providing required documents such as drawing catalogue, parts list etc in advance of shipment.

(3) Installation, instruction and FAT

Leveling, Anchoring and grouting shall be supervised by supplier prior to the installation.

Installation, trial run and instruction by agreed Man-Days from supplier including round trip as following program

The Method of acceptance test shall be in accordance with discussion under prescribed standards

Note :

In the event of damages of apparatus due to supplier’s fault during installation, supplier shall restore these damages at his expense.

Installation personnel shall submit daily work report during installation.

12.WARRANTY

Supplier shall warrant the performance and original specification of apparatus for one year (12months) after the day of Final Acceptance Test or 18 months after the date of Bill of Lading, whichever comes earlier. Supplier shall compensate and which deem to be borm due to supplier’s fault

REMARKS

This specification is subject to change by subsequent consent by the customer, however, in that case, the minutes of meeting thereof shall have the priority to be observed and nothing can be bind the parties other than the minutes

主要特点:

从室温到高温200度的3球型接触疲劳试验机

可以记录9位试验次数。

首台落户北京钢铁研究总院。

THE TRF-5 HAS BEEN DEVELOPED TO CONDUCT ROLLING TYPE ABRASION RESISTING LIFE TEST FOR INDUSTRIAL MATERIALS USED IN MANUFACTURING COMPANIES OF BEARING, PUMP, GEAR, CONE, SPECIAL STEEL, ALLOY, CERAMICS, LUBRICATION OIL, GREASE, POWDER METALLIC MATERIALS, ETC.

THREE PIECES OF STEEL BALL ARE LOADED AND ROLLED ON A DISC TYPE TEST SPECIMEN.

THEREFORE, ROLLING FATIGUE BY A POINT CONTACT IS APPLIED TO THE SPECIMEN.

SINCE ADOPTING LIFE OBSERVATION UNIT USING ACCELERATION DETECTOR ATTACHED ON LOADING LEVER, TRF-5 OPERATION IS STOPPED AUTOMATICALLY AND NO. OF ROTATION IS INDICATED ON DIGITAL DISPLAY.

IN ADDITION, AS AN OPTION, HIGH TEMPERATURE ( RT – 200℃) UNIT IS AVAILABLE.

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